Completion Equipment Qualification
Comprehensive testing for downhole tool performance
We perform comprehensive testing of completion equipment for the oil and gas industry, ensuring tools meet the highest performance and safety standards. Our testing capabilities include qualification of packers, safety valves, sliding sleeves, subs, and other downhole completion components. We test in accordance with API and ISO specifications, as well as customer-defined requirements, to ensure full compliance, operational reliability, and field readiness.
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Downhole completion tools operate in extreme environments where failure isn't an option. Proper qualification testing ensures:
Tool performance under combined mechanical and pressure loads
Seal integrity at operating pressures and temperatures
Compliance with API and ISO specifications
Reliable field performance and operational safety
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Our completion equipment qualification serves critical downhole operations:
Packer qualification for wellbore isolation and zonal control
Safety valve testing for well control and production safety
Sliding sleeve validation for flow control and selective production
Sub and connector testing for mechanical integrity and sealing
Custom completion tool development for specialized applications
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Complete project management from start to finish:
Equipment Procurement: Source and coordinate delivery
Receiving Inspection: Dimensional verification and documentation
Functional Testing: Mechanism validation and operation verification
Pressure Testing: Internal, external, and differential pressure performance
Temperature Cycling: Performance under thermal conditions
Load Testing: Tension, compression, and combined load scenarios
Seal Integrity Testing: Validate sealing performance across operating envelope
Final Reporting: Comprehensive test documentation and analysis
Accounting: Complete project accounting
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Comprehensive Validation Under Realistic Downhole Conditions
We test completion equipment using multiple parameters simultaneously—mechanical loads, pressure, and temperature—to simulate actual wellbore conditions.
Six load frames from 1.5 to 5 million pounds
Internal pressure up to 50,000 psi (liquid), 40,000 psi (gas)
External pressure up to 40,000 psi
Temperature testing up to 1200°F/650°C and down to -112°F/-80°C
Flow testing capabilities up to 10 barrels per minute at 4,000 psi
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API Standards - Complete compliance testing for industry requirements
ISO Standards - Full standard requirements for international markets
Customer Specifications - Tailored testing to meet your unique requirements
International Regulatory Requirements - Documentation for global operations
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We serve completion equipment manufacturers and operators worldwide:
Remote monitoring for global participation without travel requirements
Documentation meeting international standards and regulatory requirements
Flexible scheduling accommodating global projects and time zones
Technical support and consultation regardless of location
We handle every aspect of your completion qualification project—from start to finish.
Our fully managed completion qualification services coordinate all aspects of completion equipment testing while keeping you informed throughout the process.
PHASE 1
Component preparation
Equipment Procurement: Source and verify completion tools
Fixture Design: Create specialized test fixtures for your tools
Pre-Test Inspection: Document baseline conditions and specifications
PHASE 2
Performance testing
Pressure Testing: Validate sealing performance under operating conditions
Combined Load Testing: Apply realistic downhole stresses simultaneously
Functional Testing: Verify tool operation and performance parameters
PHASE 3
Documentation & delivery
Final Reporting: Comprehensive documentation with test data
Certification Support: Documentation for regulatory compliance
International Support: Remote monitoring for global participation
Combined Load Testing
Multi-parameter testing applying tension, compression, bending, pressure, and temperature simultaneously for realistic downhole conditions.
Custom Testing Programs
Tailored solutions designed specifically for your unique completion tool requirements, whether developing new tools, validating performance, or need specialized qualification testing.
Extreme Pressure & Temperature Cycling
Advanced HPHT and thermal cycling for the most demanding applications, including Series B testing and thermal shock validation.
High-Pressure High Temperature (HPHT)
Testing up to 60,000 psi and 1200°F through our advanced 10 and 4 Channel Systems for extreme environment applications.
Load Frame Capabilities
Six advanced load frames ranging from 1.5 to 5 million pounds capacity with full pressure and temperature integration for versatile testing configurations.
Load Testing
Comprehensive tension, compression, bending, and pressure testing to verify your completion equipment's performance under demanding downhole conditions.
Remote Monitoring
Real-time global access to testing operations with secure live streaming of images and data from anywhere in the world, enabling complete oversight without travel.
Patented Control Software & Automation
Advanced automated sequential testing with high-speed data acquisition and intelligent load control for precise results.
Strain Gage Services
Advanced strain measurement with over 3,000 strain gages applied annually. Uniaxial, biaxial, and triaxial configurations available for complete stress analysis of completion tools.
Torque Testing
Make and break testing up to 150,000 foot-pounds capacity for vertical and horizontal configurations, evaluating connection performance.
10 and 4 Channel System
Advanced multi-channel testing control for High Pressure High Temperature (HPHT) operations, enabling precise coordination of multiple testing parameters with automated cycling capabilities.
Ready to qualify your completion equipment?
Contact our team to discuss your completion equipment qualification requirements:
Call us: 1 (936) 931-0179 | Email us: sales@testing.net